An investigation of tool chip contact phenomena in high-speed turning using coated tools

P. T. Mativenga; N. A. Abukhshim; M. A. Sheikh; B. K K Hon

doi:10.1243/09544054JEM351

An investigation of tool chip contact phenomena in high-speed turning using coated tools

P. T. Mativenga
, N. A. Abukhshim
, M. A. Sheikh
, B. K K Hon

Research output: Contribution to journal › Article › peer-review

Abstract

This paper focuses on the investigation of contact length and chip morphology in high-speed turning. In this study the performance of five different coatings: TiN, TiCN, TiAlN and CrTiAlN PVD coatings, and an advanced Dymon-IC hydrogenated amorphous carbonbased coating (a-C:H) deposited by plasma-enhanced chemical vapour deposition (PECVD) is investigated in high-speed machining (HSM) of AISI/SAE - 4140 high-strength alloy steel at cutting speeds ranging between 210 and 925 m/min. Modelling of chip contact length is revisited and the results of extensive machining tests supported by use of a high-speed camera are reported. The effects of coatings on the chip compression ratio, back flow angle, tool-chip contact length, frictional force, and tool wear are explored. The paper contributes towards a fundamental understanding of heat generation and partition in metal cutting using coated tools. © IMechE 2006.

Original language	English
Pages (from-to)	657-667
Number of pages	10
Journal	Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
Volume	220
Issue number	5
DOIs	https://doi.org/10.1243/09544054JEM351
Publication status	Published - 2006

Keywords

Chip contact length
Chip morphology
High-speed turning
Tool coatings

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10.1243/09544054JEM351

Cite this

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title = "An investigation of tool chip contact phenomena in high-speed turning using coated tools",

abstract = "This paper focuses on the investigation of contact length and chip morphology in high-speed turning. In this study the performance of five different coatings: TiN, TiCN, TiAlN and CrTiAlN PVD coatings, and an advanced Dymon-IC hydrogenated amorphous carbonbased coating (a-C:H) deposited by plasma-enhanced chemical vapour deposition (PECVD) is investigated in high-speed machining (HSM) of AISI/SAE - 4140 high-strength alloy steel at cutting speeds ranging between 210 and 925 m/min. Modelling of chip contact length is revisited and the results of extensive machining tests supported by use of a high-speed camera are reported. The effects of coatings on the chip compression ratio, back flow angle, tool-chip contact length, frictional force, and tool wear are explored. The paper contributes towards a fundamental understanding of heat generation and partition in metal cutting using coated tools. {\textcopyright} IMechE 2006.",

keywords = "Chip contact length, Chip morphology, High-speed turning, Tool coatings",

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year = "2006",

doi = "10.1243/09544054JEM351",

language = "English",

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journal = "Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture",

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AU - Mativenga, P. T.

AU - Abukhshim, N. A.

AU - Sheikh, M. A.

AU - Hon, B. K K

PY - 2006

Y1 - 2006

N2 - This paper focuses on the investigation of contact length and chip morphology in high-speed turning. In this study the performance of five different coatings: TiN, TiCN, TiAlN and CrTiAlN PVD coatings, and an advanced Dymon-IC hydrogenated amorphous carbonbased coating (a-C:H) deposited by plasma-enhanced chemical vapour deposition (PECVD) is investigated in high-speed machining (HSM) of AISI/SAE - 4140 high-strength alloy steel at cutting speeds ranging between 210 and 925 m/min. Modelling of chip contact length is revisited and the results of extensive machining tests supported by use of a high-speed camera are reported. The effects of coatings on the chip compression ratio, back flow angle, tool-chip contact length, frictional force, and tool wear are explored. The paper contributes towards a fundamental understanding of heat generation and partition in metal cutting using coated tools. © IMechE 2006.

AB - This paper focuses on the investigation of contact length and chip morphology in high-speed turning. In this study the performance of five different coatings: TiN, TiCN, TiAlN and CrTiAlN PVD coatings, and an advanced Dymon-IC hydrogenated amorphous carbonbased coating (a-C:H) deposited by plasma-enhanced chemical vapour deposition (PECVD) is investigated in high-speed machining (HSM) of AISI/SAE - 4140 high-strength alloy steel at cutting speeds ranging between 210 and 925 m/min. Modelling of chip contact length is revisited and the results of extensive machining tests supported by use of a high-speed camera are reported. The effects of coatings on the chip compression ratio, back flow angle, tool-chip contact length, frictional force, and tool wear are explored. The paper contributes towards a fundamental understanding of heat generation and partition in metal cutting using coated tools. © IMechE 2006.

KW - Chip contact length

KW - Chip morphology

KW - High-speed turning

KW - Tool coatings

U2 - 10.1243/09544054JEM351

DO - 10.1243/09544054JEM351

M3 - Article

SN - 0954-4054

VL - 220

SP - 657

EP - 667

JO - Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

JF - Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

IS - 5

ER -

An investigation of tool chip contact phenomena in high-speed turning using coated tools

Abstract

Keywords

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