Highspeed Laser Micro Processing using Ultrashort Laser Pulses

Joerg Schille, Lutz Schneider, Mathias Mueller, Udo Loeschner, Nicholas Goddard, Patricia Scully, Horst Exner

    Research output: Contribution to journalArticlepeer-review

    Abstract

    This paper discusses results obtained in highspeed laser micro processing of zirconium oxide ceramic and stainless steel. High-PRF (pulse repetition frequency) femtosecond laser systems were joined together with fast galvanometer scanner systems. A high av. laser power (31.7 W) and fast scan speeds (17.1 m/s) were applied in order to increase material removal. The influence of av. laser power, laser energy and repetition rate on both the vol. ablation rate and the machining quality was studied. The max. vol. ablation rate for zirconium oxide was 70.3 μm3 per pulse, obtained with pulses of 5.9 μJ energy and 1.02 MHz. It is demonstrated that material removal on zirconium oxide will be strongly affected by heat. Stainless steel was irradiated with a max. laser power of 31.7 W and various repetition rates. The max. material removal rate was found to be 6.8 mm3/ min, achieved with laser pulses of 0.85 J/cm2 fluence. The feasibility of the high-speed laser technol. in micro processing is verified by machining examples. In addn., a demonstrator of 80 × 80 mm2 was machined with a processing rate as high as 25 cm2/min.
    Original languageEnglish
    Pages (from-to)161-168
    Number of pages7
    JournalJournal of Laser Micro Nanoengineering
    Volume9
    Issue number2
    DOIs
    Publication statusPublished - 2014

    Keywords

    • Meissner effect (penetration depth
    • study on high speed laser micro processing using ultrashort laser pulses)
    • Ceramics
    • Diffusion
    • Surface temperature (study on high speed laser micro processing using ultrashort laser pulses)
    • zirconium oxide ceramic stainless steel laser microprocessing ultrashort pulse

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