Hydrogen-assisted microcrack formation in bearing steels under rolling contact fatigue

A ball-on-rod RCF tester was employed to investigate the failure mechanisms of hydrogen-rich rolling components. The formation of defects, voids and surface cracks is significantly facilitated in hydrogen-rich bearing steels. In samples with RCF cycles of 1.6 × 10⁷, the void density in hydrogen-rich samples is about three times that of hydrogen-free samples, whilst their crack length density four times that of hydrogen-free samples. This is due to a higher stress intensity factor around inclusions which is altered by hydrogen. Further characterisation confirms that grain boundaries are preferential sites for void formation and crack propagation.