Material Interactions in a Novel Pinless Tool Approach to Friction Stir Spot Welding Thin Aluminium Sheet

D. Bakavos, Y-C Chen, L. Babout, P. B. Prangnell

    Research output: Contribution to journalArticlepeer-review

    Abstract

    The requirement for a probe, or pin, in friction stir spot welding (FSSW) leads to an undesirable keyhole and ‘‘hooking,’’ which can influence the fracture path and weld strength. Furthermore, the full weld cycle for FSSW is typically longer than ideal for the automotive industry, being 2 to 5 seconds. Here, it is shown that using a novel pinless tool design it is possible to achieve high lap shear strength (~3.4 kN) in thin aluminum sheet (~1 mm thick), with short weld cycle times (
    Original languageEnglish
    Pages (from-to)1266-1282
    Number of pages17
    JournalMetallurgical and Materials Transactions A
    Volume42A
    Issue number5
    DOIs
    Publication statusPublished - May 2011

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