Optimization of innovative ethanol production from wheat by response surface methodology

A soft wheat variety has been tested as the raw material for fuel ethanol production via a novel processing route. The bran stream produced by the break section of a Buhler mill was used as the sole nutrient source in solid-state fermentation for the production of hydrolytic enzymes by two fungal strains, Aspergillus awamori and Aspergillus oryzae. Co-fermentation of the two fungi was largely problematic because of a significant difference between their growth rates. A mixture of the two enzyme solutions produced by separate cultivation of the two strains was effective for simultaneous starch and protein hydrolyses. Response surface methodology was used to design ethanol production trials using the flour hydrolysate as the only nutrient source by Saccharomyces cerevisiae. In a medium containing 150 gl-1 glucose and 310 mg l-1 free amino nitrogen, ethanol yield on glucose reached 50.7%, i.e., 99.2% of the theoretical conversion ratio, in 72 h. The yield of CO2 from glucose was approximated as slightly higher than its theoretical yield due possibly to the availability of O2 in the early fermentation stage. The overall production of 2-methyl-1-butanol, 1-propanol, 2-methyl-1-propanol and 3-methyl-butanol in all trials of yeast fermentation remained below 1000 ppm. Mass balance calculation concluded conversion ratios of 29.61% (w/w) ethanol and 23.74% (w/w) CO2 from the wheat. © 2007 Institution of Chemical Engineers.