Predicting the constitutive behavior of semi-solids via a direct finite element simulation: Application to AA5182

A. B. Phillion, S. L. Cockcroft, P. D. Lee

    Research output: Contribution to journalArticlepeer-review

    Abstract

    The methodology of direct finite element (FE) simulation was used to predict the semi-solid constitutive behavior of an industrially important aluminum-magnesium alloy, AA5182. Model microstructures were generated that detail key features of the as-cast semi-solid: equiaxed-globular grains of random size and shape, interconnected liquid films, and pores at the triple-junctions. Based on the results of over fifty different simulations, a model-based constitutive relationship which includes the effects of the key microstructure features - fraction solid, grain size and fraction porosity - was derived using regression analysis. This novel constitutive equation was then validated via comparison with both the FE simulations and experimental stress/strain data. Such an equation can now be used to incorporate the effects of microstructure on the bulk semi-solid flow stress within a macro- scale process model.

    Original languageEnglish
    Article number055011
    JournalModelling and Simulation in Materials Science and Engineering
    Volume17
    Issue number5
    DOIs
    Publication statusPublished - 2009

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