Prediction of columnar to equiaxed transition in alloy castings with convective heat transfer and equiaxed grain transportation

Wajira U. Mirihanage, Shaun McFadden, David J. Browne

    Research output: Chapter in Book/Conference proceedingConference contributionpeer-review

    Abstract

    A macroscopic, non-equilibrium model of the Columnar to Equiaxed Transition (CET) in alloy shape casting is presented. Convective heat transfer in the liquid metal and equiaxed grain transportation by fluid flow is included in the model. Nucleation from mould walls is used as the mechanism for columnar grain initiation. Nucleation from inoculants in under-cooled liquid-ahead of the columnar front is considered for equiaxed grain formation. The front tracking model computes the advancement of the columnar front while the average growth of the equiaxed grain envelopes is simultaneously simulated. Latent heat release is incorporated in the model. The columnar mush and the coherent equiaxed dendrites are treated as porous media for convective flow. When equiaxed fraction is sufficient, no further advancement of the columnar front is permitted and the CET position is determined. CET is simulated for solidification of an aluminum-silicon alloy along with predictions of average equiaxed grain sizes.

    Original languageEnglish
    Title of host publicationShape Casting: 3rd International Symposium 2009
    Subtitle of host publicationHeld during TMS 2009 Annual Meeting & Exhibition, San Francisco, California, USA, February 15-19, 2009
    Place of PublicationWarrendale
    Pages257-264
    Number of pages8
    VolumeTMS
    Publication statusPublished - 2009
    EventShape Casting: 3rd International Symposium 2009 - Held During TMS 2009 Annual Meeting and Exhibition - San Francisco, CA, United States
    Duration: 15 Feb 200919 Feb 2009

    Conference

    ConferenceShape Casting: 3rd International Symposium 2009 - Held During TMS 2009 Annual Meeting and Exhibition
    Country/TerritoryUnited States
    CitySan Francisco, CA
    Period15/02/0919/02/09

    Keywords

    • Cet
    • Equiaxed nucleation
    • Grain transport

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