The direct synthesis of pure zeolite-A using 'virgin' Kaolin

Here we demonstrate the conversion of a Nigerian Kaolin, straight from the source without any form of pre-treatment, directly into pure zeolite-A. The method involves a rapid and low temperature meta-kaolinization step followed by chemical conversion directly into pure zeolite-A. The synthesis step acts as the purification step removing the 80% quartz impurity simultaneously with zeolite growth. The whole process is designed to be both economical and straightforward to facilitate commercialisation. © 2012 The Royal Society of Chemistry.