Low pressure steam turbine last stage blade behaviour was investigated and researched over duration of this PhD project period. The aim of the research was to enhance the life of last stage blades by investigation and mitigation of the accumulative damage throughout the life of the turbine blade. The research was mainly broken down in to three main themes covering erosion, High Cycle Fatigue in industrial service and High Cycle Fatigue under laboratory conditions.The three themes were then further analysed during the research analysis for correlation and the extent of accumulative damage contribution during each stage. An accumulative damage model was constructed together with mathematical expressions for each stage of accumulative damage. The erosion damage model was constructed first and separately, followed by a separate damage model for crack initiation and propagation. After this a combined damage model was constructed to represent accumulative damage throughout the turbine blade lifecycle.After the damage mechanisms were researched and understood, a damage mitigation model was constructed consisting of primary damage mechanisms and secondary damage mechanisms. The primary damage mechanisms were then investigated further and a life extension technique developed to increase turbine blade life by reducing damage rates per turbine start, giving more starts life capability to the last stage blades. The secondary mitigation mechanisms was not covered in this project and regarded as future work under the low pressure turbine life extension possibilities.The research work also gave a spin off which allowed the author to conduct and finish a separate piece of work of designing the problem out through redesigning the turbine blade and condenser space in conjunction with leading experts from the industry.
|Date of Award
|1 Aug 2015
- The University of Manchester
|Moray Kidd (Supervisor)
- Turbine, Erosion, Fatigue, Life Extension