Laser surface texturing - Fundamental study and applications

  • Tian Long See

Student thesis: Phd


The increased demand in stringent requirements on engineered surfaces in the aerospace and manufacturing industries drove the need for developing advanced surface engineering techniques such as chemical etching, plasma etching, corona discharge and laser surface texturing in order to alter material surface physical and chemical properties. Among these techniques, laser surface texturing has been identified as one of the most efficient and effective surface treatment/ texturing techniques which utilizes laser ablation to meet the demand of practical engineering requirements. This thesis details three practical engineering challenges in the field of paint adhesion, dust adhesion and tribology performance of SPF sheet forming dies in which case the problems and motivation for development came from projects by industrial partner collaborations with BAe Systems, Rolls-Royce and Dyson Ltd. The proposed solutions to these challenges are formulated around laser surface texturing techniques using excimer and femtosecond lasers on three engineering materials which are CFRP, ABS polymer and HR4 nickel alloy.As ablation is the main mechanism used in laser surface texturing techniques in achieving surface property changes, the understanding of laser beam interaction with materials is crucial. The fundamental understanding of laser beam interaction with different materials has been researched since the use of lasers in practical engineering applications by which laser material interaction parameters such as ablation threshold, incubation coefficient and optical penetration depth are of primary interest in addition to the ablation rate. Currently the published literatures are either material specific or laser specific with minimal or zero comparison between different types of lasers and materials as such which limits the understanding of laser beam interaction with materials. In addition, laser beam interaction with polymers has always been done using ultraviolet wavelength lasers. In this thesis, the interaction between two types of lasers and three types of materials which includes metals and polymers are presented through comparison and discussion between different interactions.It has been discovered that the ablation threshold value is lower for ABSinteraction with excimer laser as compared to the interaction with femtosecond laser due to the difference in the ablation mechanism. The optical penetration depth value is higher for ABS interaction with the excimer laser as compared to the interaction with the femtosecond laser due to differences in the photon energy of the laser beam of different wavelength. Two ablation rate curves were identified on ABS interaction with infrared wavelength femtosecond laser beams which has not been reported before. Chemical composition of the laser treated layer changes through chain scission process, creating free radical carbons that reacted with oxygen, nitrogen and water vapour in air creating oxygen and nitrogen rich functional groups which increased with increasing laser fluence and number of pulses.Laser ablation is known for its capability of altering surface morphology and surface chemistry of materials through excitation of electrons causing bond scission or melt where materials are vaporised, ejected or undergo chemical compositional changes. In the case of polymers, addition of oxygen and nitrogen rich functional groups are identified whereas in the case of metals, changes in crystallographic, orientation and oxidation states are identified. Such changes are deemed ideal for applications such as adhesion where it is mainly used for bonding and joining of similar or dissimilar materials. In this research, excimer laser surface treatment showed improvement in CFRP paint adhesion where a better adhesion is achieved than sand-papered surfaces. Paint adhesion of CFRP surfaces is affected by surface contaminants, surface chemical composition and surface roughness where the degree of inuence is in th
Date of Award1 Aug 2016
Original languageEnglish
Awarding Institution
  • The University of Manchester
SupervisorZhu Liu (Supervisor) & Lin Li (Supervisor)


  • Paint adhesion
  • Dust adhesion
  • Tribology
  • ABS
  • Nickel alloy
  • Carbon fibre composite
  • Ablation
  • Laser surface texturing

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